Our Projects Showcase
Furnace automation control in year 1998
This temperature control system was developed to control the temperature of three zones of a 9-tone re-heating furnace installed in Peoples Steel Milles Karachi. This system has a PC based controller and motor driver card to control opining of gas and air valves installed at furnace. Own designed thermocouple amplifiers were used to read the temperature of all three zones of furnace.
DC Motor control and simulation JIG (2000)
Computerized Instrument Tester (2004)
Computer based instrument tester was developed for testing of a multi output voltages power supply. Tester automatically reads different voltage with and without load to test the voltage regulation of power supply. System is capable of monitoring AC as well as DC power supplies for voltage and frequency reading. Tester can generate printable report for the health of power supply under test.
CNC RETROFITTING PROJECTS (2004-2011)
Redundant processors-based power control system (2007)
Redundant processor-based Power Distribution and control System (PDCS) was designed and developed for controlling different power sources required by an industrial processing unit. PDCS is a combination of power electronics and embedded control system. This unit can control and monitor voltages used by industrial control unit and can communicate with a host computer over RS485 link for its command and data transfer to the computer.
Optical and Hall Effect based rotation sensor (2007)
This sensor system is based on a sensor part using optical (IR) transmitter receiver and hall-based switches to monitor rotation of a wheel in industrial process. Second part of this system is a rotation analyzer which receives the signals from sensor and converts the information in useful data that can be received over a serial link to any computer.
Mechanical concepts of high temperature furnace (2008)
Industrial Production and Proto-Typing
High Current Industrial Power Controllers (2010)
High current power controllers cab used as Cathodic Protection Plants for protection of underground metallic pipes from corrosion. This unit completely embedded controlled producing firing angle control to a three-phase input supply and controlling a DC voltage at the output. Plant can be configured as constant current as well as constant voltage power supply. This power supply can be operated from three controls selected from front panel push buttons i.e. from analog control using variable pots given at panel, through push buttons and from a remote serial link. Status of the power controller can be monitored from any remote location with two kilo meters over RS485 and can be connected as multiple plants using RS485 link.
Labview GUI development (2010)
3DS Max Modelling
Product Designing
Mechanical and electrical design of clean power distribution work benches (2009)
These power distribution work benches were design and developed for field work stations. These are all foldable units and can be transported to any location using trucks and mobile vans. Distribution work benches are equipped with power sockets and all protection units to protect the instruments from short-circuiting and phase loss. Power analyzer and three phase monitoring are also provided for user information.